Custom Wire
Built to Your Specifications
When Standard Wire Is Not Enough
Standard catalog products typically fall short when you need specialized performance features. At Rubadue Wire, we focus on creating custom wire and cable solutions that match your exact requirements.
Our engineers work closely with you to gain a true understanding of your application's requirements in order to provide the optimal solution for the success of your program. Since 1977, Rubadue Wire has been providing innovative solutions across all industries. What others see as impossible, we see as an opportunity to create something new. When you choose to work with Rubadue Wire, you get more than a part number. You get a partner that is invested in your success.
Engineering Collaboration at Every Stage
We've created a smooth workflow that makes engaging with our engineering team easy and efficient from the first conversation through final delivery.
Design & Development
Share your application requirements, performance targets, and design obstacles with us. We'll work together to create the designs that fulfill your specifications.
Prototype & Testing
Once the design has been established, we move the process forward to build prototypes and conduct thorough test plans to ensure compliance with the rigorous quality and performance requirements we set in the design and development phase.
Production & Delivery
With your design proven, we work with you throughout the full lifecycle of production and delivery. From one-off spot orders, to blanket orders, to material supply agreements, Rubadue Wire has the ability to grow with you. Our quality systems and manufacturing processes ensure that you receive the same product each and every delivery.
Leading the Field in Extrusion and Stranding Technology
Rubadue Wire has established itself as a groundbreaking leader in extruded and stranded wire technology. With a history of firsts - producing thin-wall UL recognized PVC insulated wire, becoming the first company to create and produce extruded triple-insulated winding wires, and being the first to receive UL recognition for a 300°C rated thermoplastic polymer insulated wire.
Our success stems from an intentional focus on designing solutions with high-performance insulations, implementing precise manufacturing processes, and leveraging our proven expertise in fine- and ultra-fine wire, thin-wall applications. These capabilities enable our partners to look to Rubadue Wire for the precise solution needed.
Success Story
When No One Else Would Take the Job
One of Rubadue's longest standing relationships started with a client with nowhere to go. None of their previously established wire vendors wanted to work with the specialized conductor materials their application required, nor meet the dimensional tolerances, insulation material requirements, and voltage ratings they needed.
Instead of turning them away, we rolled up our sleeves and dedicated a cross-functional team of process engineers, technicians, and machine operators to build the solution which allowed our client to become the most trusted name in the defense technology industry. Our more than 20-year partnership has allowed us to make the capital investments in production equipment necessary to support their continued growth across multiple platforms.
Success Story
From First Sample to Fleet-Wide Deployment
One of the world's leading EV manufacturers reached out to Rubadue and described what they needed. We sent them samples we had in stock, and that achieved quick turnaround prototyping. We met regulatory requirements and were integrated into their first EV charging system. Our wire is currently inside their charging systems and electric vehicles across the United States and Europe.
The Rubadue Difference on Custom Wire Applications
What sets us apart is true partnership with our customers and suppliers. We have a reputation for making their lives easier, and delivering real business value. Many companies promise partnership — we deliver it every day. Here are some other reasons why we are the best choice.
Our reputation is built on decades of exceptional product quality, with zero field failures to date. Many customers turn to us after experiencing quality problems with other suppliers.
When standard catalog products fall short, we collaborate with you to develop solutions tailored to your specific application needs. Our wire offerings span a broad range of strand sizes (12 AWG to 50 AWG) and overall conductor dimensions.
Frequently Asked Questions
Rubadue Wire creates a wide range of custom wires such as high-frequency Litz wires and triple-insulated winding wires for high reliability applications, custom engineered lead wires manufactured with our finely stranded EnduroStrand™ alloys or copper conductors and thin-wall high performance insulations. For custom multiconductor cable needs, we also offer KinetaFlex™ high-flex wire solutions.